The Electrical
Safety Program Book
Expert guidance
on how to establish a comprehensive electrical safety program!
Kenneth G. Mastrullo,
Ray A. Jones, PE,
Jane G. Jones
The Electrical Safety Program Book
provides the detailed blueprint to help you develop a program that
maximizes electrical safety--and the related benefits it generates.
Written by experts in the field of electrical
safety and based on the 2004 NFPA
70EŽ and OSHA rules, this manual will help you make
safety an integral part of your business.
Learn how to convert OSHA regulations into an
effective working plan. Arranged in a logical order, this book
explores the full range of operational and administrative issues
involved in developing an electrical safety program and provides
guidance and resources to resolve them.
Extensive appendices for each chapter include a
wealth of practical and time-saving tools such as checklists, sample
budgets, a personal protective equipment matrix, and permits.
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Includes a
CD-ROM
with:
- Special aides including assessment
checklists, forms, and helpful tables
- Sample lockout/tagout procedures that
readers can modify and use directly
- Energized work permit that helps
management understand the relationship of electrical hazard
exposure to the work process
- Training presentation developed to
use with your workers to discuss electrical hazards
- All forms and checklists from the
appendices in electronic format
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Contents:
Preface
How to Use This Book
1. The Electrical Safety Journey
In the Beginning
Current State
Building an Effective Safety Culture
Who Is at Risk of an Electrical Injury?
Causes of Incidents and Injuries
References
2. The Relationship Of Regulations, Codes, And Standards
Common Characteristics
Interaction of Standards
Standards Accepted by the American National Standards Institute
The National Electrical CodeŽ
NFPA 70E
The National Electrical Safety Code
Internal Corporate Standards
Determining Employer Policies
Scanning SDO Lists for Applicable Products
References
3. Setting Up The Electrical Safety Program
Planning an Electrical Safety Program
Setting Up the Program
References
4. Procedures and Plans
Understanding and Applying Plans and Procedures
What Is a Procedure?
What Is a Plan?
What Is the Difference between a Procedure and a Plan?
What Elements Should a Procedure Contain?
What Is the Best Process to Use When Writing a Procedure?
How Does the Size of the Organization Impact Procedures?
What Procedures Are Recommended?
References
5. Site Assessment
The General Industry Checklist
The Construction Checklist
Safe Work Practices (for Both Checklists)
References
6. Hazard Boundaries
Exposure to Electrical Hazards
Boundaries Associated with Electrical Shock
Arc Flash
References
7. Hazard/Risk Analysis
Electrical Hazards
Performing the Hazard/Risk Analysis
Using the Flow Diagram
Assessing Risk
Evaluating the Result of the Analysis
References
8. Personal Protective Equipment
Protecting the Person
Types of PPE
Protective Equipment Reference Tables
References
9. Lockout/Tagout
Forms of Energy Other Than Electrical
Electrical Energy
Lockout Is Not Enough
Creating an Electrically Safe Work Condition
Establishing a LO/TO Procedure
LO/TO Procedure
Returning the Equipment or Circuit to Normal Condition
Training
Tagout
Types of Energy Control
Where LO/TO Applies
References
10. Training
Effective Electrical Safety Training
Electrical Safety Knowledge Training
Electrical Skills Training
Work Practice Training
Good Judgment Training
Information Tailored to the Student
Using Previously Prepared Training Material
Hazards Training
References
11. Budgeting
Reducing Costs
Formulating the Budget Online
Developing the Budget
Administration
References
12. Program Information Administration
Electrical Safety Program Information
General Industry Electrical Safety Books
Construction Electrical Safety Books
References
13. Auditing and Recordkeeping
What Does and Audit Do?
Setting Up the Audit Process
Conducting the Audit
Auditing Behavior
Training and Documentation Audits
Investigating an Incident
Appendix A: Electrical Safety Program Outline
Appendix B: Site Assessment Checklists
Appendix C: Task Assessment Checklists
Appendix D: Job Briefing And Planning Checklist
Appendix E: Energized Electrical Work Permit
Appendix F: Sample Lockout/Tagout Procedure
Appendix G: Hazard/Risk Category Selections
Appendix H: Personal Protective Equipment Matrix
Appendix I: Protective Clothing Characteristics
Appendix J: Simplified Protective Clothing Table
Appendix K: Budget Samples And Checklists
Glossary of Terms
Index
About the Authors
About the Authors:
Kenneth G. Mastrullo
Ray A. Jones, PE
Industrial electrical safety has become a passion for Ray and Jane
Jones. As a professional electrical engineer, Ray came to understand
that electrical safety processes associate with people are more
important than those associate with installations and equipment. He
and Jane spend their time communicating that message.
A User's Guide to
Electrical PPE is their fifth book on electrical safety.
Ray has served on several national consensus committees and
panels and chairs the NFPA 70E
Technical Committee. He has authored many published articles in
industry journals and has presented numerous papers and tutorials at
technical conferences, all focused on electrical safety issues. Ray
retired from DuPont after 35 years of service working with
industrial electrical systems and installations.
Jane G. Jones is an editor,
author, and technical writer. She has authored and edited numerous
technical journal articles and has been the technical writer for
various codes and standards associated with electrical safety
Softcover
281 Pages
Copyright 2003

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